Retrofit for
CNC machines
SHOULD I RETROFIT?
- Technical further development/ modernisation of the already discontinued series.
- Better future spare parts supply through the use of current components.
- Increase in precision and quality. Productivity, availability and output.
- Fulfilment of legal requirements (e.g. occupational safety incl. CE marking).
- Integration into Industry 4.0.
- Connection of automation and robotics possible.
- Much lower in cost (up to 60%).
- Installed machine bed remains in place.
- Particularly sustainable.
- Boost to productivity and output.
- Improved reliability.
- Less training work involved.
Possible retrofit measures
The following assemblies are exchanged and work is carried out:
- Control: Siemens Sinumerik 840Dsl; Sinumerik One
- Peripherals: Siemens Simatic S7-1500; ET200 MP; ET200SP (scalable, modular, and highly flexible).
- Circuit diagram: Creation on CAD EPLAN P8
- Rewiring
- Control cabinet from Rittal Replacement of sensors and actuators
- New installation
The following measures are implemented for a modern operating concept:
- Large touch screen
- Open IPC concept with optimal diagnostic possibilities
- Siemens industrial PC
- Implementation in Siemens TIA Portal
- Control panel incl. monitoring system
- Advanced HMI software (panel or PC based).
- Optional: Mobile Panels
To be renewed:
- Bearing of grinding and dressing spindles/ dressing unit.
- Gear wheels
- Hydraulics (pump; piping/hoses)
- Linear guides
- Trapezoidal thread spindle
- Directional valves
- Pressure valves
- Cylinders
- Lubrication: power unit; pump; distributor; central lubrication.
- Coaxial valves/ Coaxial valves for coolant
- Coolant piping
- Exhaust system
- Bicolor painting of the machine by means of shock-proof corrosion coating (according to individual customer’s request).
We offer the following individual solutions according to the latest guidelines:
- Additional light curtains/ light barriers
- Electrical (maintenance) door interlocks/ locking devices
- Level switches against overflow
- Protective fences and grids
- Work area lighting
- Individual adaptations to loading and unloading systems, e.g. by integrating robot systems from the following
- manufacturers: Kuka, Fanuc, ABB, Omron.
- Complete automation concept
- Control systems
- Storage/ magazine loader
- Transport storage system
Together with you, we conduct a needs analysis of the scope of the retrofit in advance, as well as the individual planning.
After the retrofit we offer you
- Machine installation on site
- Running-in of the machine with workpiece
- Recommissioning
And even after that, you can rely on us. Our service offer includes:
- In-house electronic and mechanical service
- Life cycle management
- Fast response time
- Personal contact persons
- Optional 24/7 online shop
- 25 months warranty on retrofit scope
- 40,000 immediately available spare parts and assemblies directly from stock
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